Complete Production Line for House Wires
NO.1 Power Cable , Building wire production process(300-800 high speed bunching machine-70-120mm insulation extruder-Cantilever single twisting machine-120-150mm jacket sheath extruder) as below:
A. 300-800 high speed bunching machine(1.5 square milimeter-16 square milimeter)
| Equipment models |
XJ-300A |
XJ-500A |
XJ-630A |
XJ-800A |
| Twisting usage |
it is applied to the twisting of above seven pcs of bare copper wires, tinned wires, silver jacketed wires and enameled wires,double twisting for core wires. |
| Single wire dia(mm) |
φ0.08~φ0.28 |
φ0.10~φ0.64 |
φ0.15~φ1.04 |
φ0.2~φ1.7 |
| Stranding section area (square milimeter) |
0.035~0.45 square milimeter |
0.05~2.5mm2 |
0.5~6mm2 |
1.0~16mm2 |
| Core wire single wire dia |
φ0.25~φ0.8mm |
φ0.75~φ1.5mm |
φ1.0~φ3.0mm |
φ1.0~φ4.0mm |
| Core wire stranding outer dia |
φ0.5~φ1.6mm |
φ1.5~φ3.0mm |
φ2.0~φ6.0mm |
φ2.0~φ8.0mm |
| Pitch(mm) |
4.5-17.5(10 kinds) |
5.82-53.73(34 kinds) |
11.48-100(36 kinds) |
19.8-200(30 kinds) |
| Direction of lay |
Optional for right or left |
| Outer dia*bore*outer width |
φ300*φ30*160 |
Φ400*φ56*300
φ500*φ70*320 |
φ630*φ80*360 |
φ800*φ80*600 |
| Max rotating speed |
3000(6000/twist) |
2200(4400/twist) |
1600(3200/twist) |
1200(2400/twist) |
| Main motor power |
3.7KW |
5.5KW |
7.5KW |
11KW |
| Inverter power |
3.7KW |
5.5KW |
7.5KW |
11KW |
| tension control method |
(Mechanism friction) |
| protection |
Machine will automatically brake when wire inside and outside is broken, the machine will automatically stop when the preset length is arrived. |
| Brake mode |
Electromagnetic brake |
| Traversing method |
,Rolling ring drive units, winding pitch and breadth are adjustable |
| operation mode |
Push-button control |
| Dimension (L*W*H) |
2300*1000*1150 |
2800*1280*1300 |
3280*1600*1600 |
3600*1850*180 |
B. 70-120mm insulation extruder
| Equipment model |
XJ-70 |
XJ-80 |
XJ-90 |
XJ-120 |
| Usage: |
Power Wire/ computer wire/ building wire/data wire/ high frequency wire insulation/jacket sheath extrusion |
| Wire specification |
1.5-12mm |
2-20mm |
3-25mm |
10-50mm |
| Extrusion material |
PVC/SRPVC/LHNF/PE/PP/PU etc |
| Screw parameter |
L/D ratio:26:1, compression ratio: 2.7-3.2, Screw material:38CrMoAIA, Vacuum heating treatment, Surface Grinding Polishing chromium plating |
| Temperature control segments (body+head) |
5+3 |
5+3 |
6+3 |
6+3 |
| Power |
40HP |
50HP |
60HP |
100HP |
| The highest output |
140KG/H |
180KG/H |
240KG/H |
360KG/H |
| The highest wire speed |
400M/min |
300M/min |
250M/min |
180m/min |
| Movable water tank |
Extension type movable tank, movable lenth is 300mm, over length 1.5m with single segment water dryer. Or as requirement |
| Length of U type cooling tank |
7.5M |
7.5M |
10M |
15M |
| Accumulate wheel parameter(11+10 grooves) |
250 |
300 |
400 |
500 |
| Capstan power |
5HP |
7.5HP |
7.5HP |
15HP |
| pay off type |
How may shafts, active with moter and passive without moter just as request |
| Take up Type |
As request |
C. Cantilever single twisting machine
| Equipment model |
XJ-630 |
XJ-800 |
XJ-1000 |
XJ1250 |
| Usage |
Power cable, computer cable, building cable, data/high frequency cable muiti group twisting |
| Wire specification |
0.6-3.0mm |
0.6-5.0mm |
1.0-8mm |
3-10mm |
| Twisted OD |
15mm |
20mm |
25mm |
30mm |
| pitch range |
Set pitch on touch screen:20-250mm. PLC control, pitch is stable when it is accelerate and decelerate |
| Rotate speed |
MAX900RPM |
MAX800RPM |
MAX600RPM |
MAX400RPM |
| Power(Motor+differential mechanism) |
15HP |
20HP |
25HP |
40HP |
| Taping type |
Single-head gorizontal type high speed centering taping device+ double head longitudinal taping device |
| Taping tension |
Adopt Magnetic Clutch+PLC automatic caculation. Taping tension keep constant from start to the end, need not adjustment. |
| Take up |
Movable shaft type take up, No damage during the traversing process, traversing space and distance can be set freely according to the wire specification |
D. 120-150mm jacket sheath extruder (bigger machine can be made also)
| Equipemnt model |
XJ120 |
XJ150 |
| Pay off type |
big shaft |
big shaft |
| Bobbin size |
1600-2000 |
2500-3150 |
| Screw diameter |
120 |
150 |
| L/D of screw |
26:1 |
26:1 |
| Extrusion capacity |
360kg/h |
600kg/h |
| Power |
100HP |
150HP |
| Wire specification |
10-50mm |
60-120mm |
| cooling tank |
single layer u type |
Single layer U-type |
| Capstan power |
15HP |
20HP |
| Highest wire speed |
180m/min |
100m/min |
| Take up type |
Big shaft |
Big shaft |
NO.2 Lan Cable CAT5, CAT5E, CAT6, CAT6A, CAT7 Production Process(50+35 core wire extruder -Core wire pair twisting-Total twisting machine-Jacket sheath extruder machine-Coiling machine) as below:
A. 50+35 core wire extruder
| 50+35 core wire extruder |
Extruder material: PVC/PE/SRPVC |
| Wire specification:AWG30-AWG24,0.8-2.8 |
| The highest wire speed:1000m/min Semi-auto take up(depends on wire dia); |
| Use for high-speed insulation extrusion for PVC/PE/secondary colour wire and Lan cable(CAT5, CAT5E, CAT6, CAT6A, CAT7) insulation extruder |
| Operating Direction:left or right is allowed (For example:if the take up direction is right, it will call"right hand machine" when face electric box.); |
| Dosage of air-pressure:18m³/Hr |
| Screw parameter: L/D ratio:26:1, compression ratio: 2.7-3.2, Screw material:38CrMoAIA, Vacuum heating treatment, Surface Grinding Polishing chromium plating |
| Pay off type: as request |
| Take up type: as request |
| Centre-height:1000mm; |
| ø50mm extruder host+35mm stripping extruder |
| Voltage:Three-phase 410V-450 50HZ or as request |
B.Core wire pair twisting
Type A pair twisting machine: XJ-500B double twisting machine with active pay off for CAT5/CAT5E cable
| Equipment models |
XJ-500B double twisting machine |
| Twisting usage |
it apply for CAT5/CAT5E core wire pair twisting |
| The max.size of wire-receiving bobbin (outer diameter×total length) |
φ500×314 |
| Max core wire diameter |
Φ0.5-1.2mm |
| Lay pitch(mm) |
5.8~ 54.53( can adjustable by customer's need); |
| Direction of intertwist: |
"S"for left,"Z"for right |
| Rotation speed of intertwist bow(r/min) |
2500RPM(5000 twist) |
| Material of intertwist bow: |
spring steel belt |
| Motor |
4KW, frequency-envarying speed control |
| Wire-receiving stretch force structure |
Magnetic power clutch |
| The up-and-down structure of wire-receiving wheel: |
manual or electricial-hydraulic type |
| Electrical control type |
PLC |
| Electrical control operation interface |
standard electric accessories |
| achine outside shape size(mm) |
2560×1350×1400 |
| Net weight of machine(kg) |
2000 |
| Main bearing |
Nsk |
| Pay off: |
Active pay off with motors, double shafts without back-twist |
Type B pair twisting machine: XJ-500C triple twisting machine for CAT5/CAT5E/cat6 cable
| Equipment model |
Triple twisting machine XJ-500C |
| Usage |
Lan cable cat5, cat5e, cat6 |
| Rotation speed |
Max2000 RPM (6000 twist) |
| Wire specification diameter |
0.8-1.7mm |
| Finished OD |
1.5-3.5mm |
| Twisting pitch |
5-50mm, adjustable |
| Pitch tolerance |
+-2% |
| Pitch setting |
Servo electronic pitch, direct set on the touch screen |
| Backtwisting rate |
0-100% |
| Twisting direction |
S/Z |
| Tension range |
0.6-3KG |
| Tnesion display |
Digital tension displayer |
| Pay off & take up tension |
Stable active rail tension |
| Pay off & take up bobbin diameter |
500mm |
| Twist bow motor |
10HP motor with frequency converter |
| Take up motor |
1/2HP gear motor driving with frenquency converter |
| Triple pitches design, 1.5 times speed than traditional double twisting machine when it is with 33% back twisting rate |
| Servo electronic pitch, touch screen setting, PLC controller, accuracy within +-2% |
| Active take up, tension stable from empty to full reel |
Type C pair twisting machine: XJ-500D active back twist pay off+XJ-500B double twisting machine
| Equipment Model |
XJ-500D active back twist pay off |
Equipment Model |
XJ-500B double twisting machine |
| Max rotate speed |
1000RPM |
Wire diameter |
3.1mm |
| Wire diameter |
0.4-1.5mm |
Pitch range |
6-54.7mm as request |
| Pay off bobbin diameter |
500mm |
Max rotate speed |
2500RPM/MAX |
| Tension range |
1-20N |
Max wire speed |
120M/min |
| Pay off speed |
0-120M/min |
Pay off tension |
Controlled by tension slider rod feedback |
| Back tiwst rate |
0-50% |
Take up tension |
Magnetic powder cluth, bobbin diameter auto tracking |
| Back tiwst driving motor |
4KW |
Lift bobbin |
automatic lift by pay-off motor and take up hydraulic pressure |
| Pay off motor |
0.75KW |
Bobbin diameter |
500mm |
| Lift bobbin motor |
0.75KW |
Main bearing |
Janpan NSK |
| Usage: Apply for Lan cable specially, such as CAT5/CAT5E/CAT6/CAT6A/CAT7 and so on data cable back twist and pair twisting |
| Feature: Back twist before pair twisting and reduce wire damaged during twisting process, XJ-500D active back twist pay off and XJ-500B double shafts pair twisting machine are linkage working. |
C.Total twisting machine: XJ-630-1250mm Cantilever type single twisting machine
| Equipment model |
XJ-630 |
XJ-800 |
XJ-1000 |
XJ1250 |
| Usage |
Power cable, computer cable, building cable, data/high frequency cable/Lan cable cat5, cat6, cat7 muiti group twisting |
| Wire specification |
0.6-3.0mm |
0.6-5.0mm |
1.0-8mm |
3-10mm |
| Twisted OD |
15mm |
20mm |
25mm |
30mm |
| pitch range |
Set pitch on touch screen:20-250mm. PLC control, pitch is stable when it is accelerate and decelerate |
| Rotate speed |
MAX900RPM |
MAX800RPM |
MAX600RPM |
MAX400RPM |
| Power(Motor+differential mechanism) |
15HP |
20HP |
25HP |
40HP |
| Taping type |
Single-head gorizontal type high speed centering taping device+ double head longitudinal taping device |
| Taping tension |
Adopt Magnetic Clutch+PLC automatic caculation. Taping tension keep constant from start to the end, need not adjustment. |
| Take up |
Movable shaft type take up, No damage during the traversing process, traversing space and distance can be set freely according to the wire specification |
U-UTP do not need taping, but U-FTP/F-UTP/S-STP/F-FTP need taping and the taping machine as below:
| Model |
4 longitudinal taping machine for each pair taping |
Model |
1 longitudinal taping machine for total/fully taping |
| Power |
Active power taping,1/2 gear motor+converter, stable tension |
Taping tension |
Magnetic powder clutch control tensiono |
| Longitudinal aluminum foil tape |
Full power put aluminum foil, tension can be adjusted |
Suitable material |
Aluminum foil tape etc |
D. Jacket sheath extruder machine:XJ-70-90mm jacket sheath extruder machine
| quipment model |
XJ-70 |
XJ-80 |
XJ-90 |
| Usage: |
Power Wire/ computer wire/ building wire/data wire/ high frequency wire insulation/ Lan cable jacket sheath extrusion |
| Wire specification |
1.5-12mm |
2-20mm |
3-25mm |
| Extrusion material |
PVC/SRPVC/LHNF/PE/PP/PU etc |
| Screw parameter |
L/D ratio:26:1, compression ratio: 2.7-3.2, Screw material:38CrMoAIA, Vacuum heating treatment, Surface Grinding Polishing chromium plating |
| Temperature control segments (body+head) |
5+3 |
5+3 |
6+3 |
| Power |
40HP |
50HP |
60HP |
| The highest output |
140KG/H |
180KG/H |
240KG/H |
| The highest wire speed |
400M/min |
300M/min |
250M/min |
| Movable water tank |
Extension type movable tank, movable lenth is 300mm, over length 1.5m with single segment water dryer. Or as requirement |
| Length of U type cooling tank |
7.5M |
7.5M |
10M |
| Accumulate wheel parameter(11+10 grooves) |
250 |
300 |
400 |
| Capstan power |
5HP |
7.5HP |
7.5HP |
| pay off type |
In order to do not stop machine and change the bobbin, it can use 2 shafts active pay off with motor, and equip the accumulator to use |
| Printer machine |
Computer-controued inkjet machine |
| Take up Type |
As request |
E. Coiling machine
| 1. Linkage with jacket sheath extruder machine |
| 2. Lan cable coiling length normally is 1000 feet (305 meter) |
| 3. Coiling with special shape "8" |
F. Reference pictures:
More cable production line such as data/high frequecy cable USB3.0/3.1, HDMI, DVI, SATA etc, please kindly contact the below information:
Dongguan NewTopp Electric Machinery Co. Ltd
Sales engineer: Mr.David hou Mob/: 0086 18822965628
Web Site: http://dgnewtopp.en.made-in-china.com/ http://dgnewtopp.en.made-in-china.com
Add: No.286 Huaide Road, Humen town, Dongguan City, Guangdong provinc
We are looking forward to hearing from you, dear friend!
Audited Supplier 
){kind=link}