High-speed Core-wire Insulation Extrusion Line
1.Application:
Suitable for insulation extrusion for core-wire (conductor single-layer or single-lyer + Stripping) of UL electronic wire, LAN cable, data communication cable and power wire etc.
2. Technical Parameters:
Model |
XJ-30 |
XJ-40 |
XJ-50 |
XJ-60 |
Inlet wire |
Φ0.2-1.5mm |
Φ0.3-2.5mm |
Φ0.4-4.0mm |
Φ1.2-6.0mm |
Finished wire |
Φ0.3-2.0mm |
Φ0.4-3.0mm |
Φ0.6-5.0mm |
Φ1.5-8mm |
Extrusion material |
PVC, SR-PVC, PP, PU, PE, HDPE |
Screw Parameters |
L/D:26:1, compression ratio: 2.7-3.2, material: 38CrMoAIA Vacuum heating treatment, surface grinding, chromium plating and polishing. |
Segments of temperature control |
3+2 |
4+2 |
4+2 |
5+2 |
Main power |
7.5HP |
10HP |
15HP |
20HP |
Max. output |
35KG/H |
45KG/H |
60KG/H |
80KG/H |
Line speed |
400M/min |
500M/min |
600M/min |
800M/min |
Movable water tank |
Extension type movable water tank, movable distance:Max.500mm,overall length:1.8M, With single segment type air wiper. |
Fixed water tank |
U type, 9M |
U type, 9M |
U type, 9M |
U type, 9M |
Capstan power |
3HP |
3HP |
3HP |
5HP |
Pay-off type |
Automatic shaft or shaftless active type pay-off, applicable bobbin:Φ100-300, Slider swiming rod and hammer tension type structure, online tension display combined with ruler with wire break protection. |
Take-up type |
Double shaft type take-up with traverser, 3HP motor with inverter to adjust speed, Can be operated by single action and linkage, automatically stops when the set length is reached; applicable bobbin: Φ400-500mm. |
3. Main components:
ITEM |
DESCRIPTION |
QTY
(pcs/set) |
REMARKS |
01 |
Active type pay-off machine |
1 |
|
02 |
High-frequency preheater |
1 |
|
03 |
Straightening device |
1 |
|
04 |
Main extruder |
1 |
|
05 |
Automatric drying hopper and suction machine |
1 |
Optional: Manual type |
06 |
Numerical control electric cabinet |
1 |
|
07 |
Movable water tank |
1 |
|
08 |
Single layer cooling water tank |
1 |
|
09 |
Horizontal wire accumulator |
1 |
|
10 |
Double wheel belt capstan |
1 |
|
11 |
Double shaft take-up machine |
1 |
|
12 |
Meter counter |
1 |
|
13 |
Laser diameter tester |
1 |
|
14 |
High-frequency spark tester |
1 |
|
15 |
LED Electronic displayboard |
1 |
|
4.Machine advantages:
1) Used widely: Suitable for insulation extrusion for core-wire (conductor single-layer or single-lyer + Stripping) of UL electronic wire, LAN cable, data communication cable and power wire etc.
2) High output: Optimize the design of screw, screw durable, chromeplate non worn down, non conglutination, color-change quickly, high speed, high output.
3) High quality: Extrusion concentricity:over 93%, OD tolerance: +/- 0.005mm;
4) Temperature control stability: Adopted SCR power controller with imported high quality temperature control table and copper casting heater, temperature tolerance: +/- 1ºC;
5) Easy operation: Exclusive adopted NEWTOPP Teflon specialized touch screen, both provide Chinese/English operation interface, automatic control, easy to operate.
6) Save place: Combined the traditional accumulating, capstan, take-up and meter counter and so on auxiliary devices into integration structure, compact layout, overall length will be reduced more than 5 meters.
5. Machine pictures:
6. Abuot us:
Dongguan NewTopp Electrical Machinery Co.,Ltd is a high-tech enterprise which specializes in developing and manufacturing wire and cable machines, and our main products includes all kind of extrusion production line, single twisting machine, double twisting machine, cantilever stranding/twisting machine, planetary cage type twisting machine, triple-core stranding machine with back-twist, single/double layer wrapping/taping machine and so on; Our products have passed CE certification and SGS audited , and our factory have passed ISO9001 quality management system certification and ISO14001 environmental sytem certification.
7. Certificates of Patent and Honor:
8. Shipment scenes:
9. FAQ
1) Are you a manufacturer or trading company?
We are a manufacturer with more than 10 years of R&D and manufacturing experience in the field of cable machinery ; our machines are exported to different countries, such as Italy, Russia, Iran, Japan, India, Korea,Thailand, Malaysia, Vietnam etc, and have received recognition and praise from customers.
2) How can we get to your factory to see the machines?
Add: No.286 Huai'de road, Humen Town, Dongguan City,Guangdong Province,China.
Only 40 minutes by car from Shenzhen Baoan International airport to our factory;
Only 2.5 hours by car from Guangzhou Baiyun Airport to our factory;
Only 17 minutes by high-speed rail from Guangzhou south station to Humen.