100mm Extruder Machine Power Cable Extrusion Line

• Customization: Available
• Driven Type: Electric
• Condition: New
• Model NO.: XJ-100
• Certification: CCC, FDA, RoHS, ISO, CE
• Warranty: 12 Months
• Screw: Single-Screw
• Extrusion Material: PVC/PE
• Line Speed: 100-200m/Min
• Pay off Type: as Requirement
• Take up Type: as Requirement
• Temperature Control: 5+3 Segments (Body+ Head)
• Transport Package: Wooden Box/Pallet
• Specification: cable machine
• Trademark: Newtopp
• Origin: China
• HS Code: 8479400000
• Production Capacity: 6 Sets/Month

Product Description

100mm Extruder Machine Power Cable Extrusion Line

NO.1 Power Cable , Building wire production process(300-800 high speed bunching machine-70-120mm insulation extruder-Cantilever single twisting machine-120-150mm jacket sheath extruder) as below:


A. 300-800 high speed bunching machine(1.5 square milimeter-16 square milimeter)

Equipment models	XJ-300A	XJ-500A	XJ-630A	XJ-800A
Twisting usage	it is applied to the twisting of above seven pcs of bare copper wires, tinned wires, silver jacketed wires and enameled wires,double twisting for core wires.
Single wire dia(mm)	φ0.08~φ0.28	φ0.10~φ0.64	φ0.15~φ1.04	φ0.2~φ1.7
Stranding section area (square milimeter)	0.035~0.45 square milimeter	0.05~2.5mm2	0.5~6mm2	1.0~16mm2
Core wire single wire dia	φ0.25~φ0.8mm	φ0.75~φ1.5mm	φ1.0~φ3.0mm	φ1.0~φ4.0mm
Core wire stranding outer dia	φ0.5~φ1.6mm	φ1.5~φ3.0mm	φ2.0~φ6.0mm	φ2.0~φ8.0mm
Pitch(mm)	4.5-17.5(10 kinds)	5.82-53.73(34 kinds)	11.48-100(36 kinds)	19.8-200(30 kinds)
Direction of lay	Optional for right or left
Outer dia*bore*outer width	φ300*φ30*160	Φ400*φ56*300 φ500*φ70*320	φ630*φ80*360	φ800*φ80*600
Max rotating speed	3000(6000/twist)	2200(4400/twist)	1600(3200/twist)	1200(2400/twist)
Main motor power	3.7KW	5.5KW	7.5KW	11KW
Inverter power	3.7KW	5.5KW	7.5KW	11KW
tension control method	(Mechanism friction)
protection	Machine will automatically brake when wire inside and outside is broken, the machine will automatically stop when the preset length is arrived.
Brake mode	Electromagnetic brake
Traversing method	,Rolling ring drive units, winding pitch and breadth are adjustable
operation mode	Push-button control
Dimension (L*W*H)	2300*1000*1150	2800*1280*1300	3280*1600*1600	3600*1850*180

B. 70-120mm insulation extruder

Equipment model	XJ-70	XJ-80	XJ-90	XJ-120
Usage:	Power Wire/ computer wire/ building wire/data wire/ high frequency wire insulation/jacket sheath extrusion
Wire specification	1.5-12mm	2-20mm	3-25mm	10-50mm
Extrusion material	PVC/SRPVC/LHNF/PE/PP/PU etc
Screw parameter	L/D ratio:26:1, compression ratio: 2.7-3.2, Screw material:38CrMoAIA, Vacuum heating treatment, Surface Grinding Polishing chromium plating
Temperature control segments (body+head)	5+3	5+3	6+3	6+3
Power	40HP	50HP	60HP	100HP
The highest output	140KG/H	180KG/H	240KG/H	360KG/H
The highest wire speed	400M/min	300M/min	250M/min	180m/min
Movable water tank	Extension type movable tank, movable lenth is 300mm, over length 1.5m with single segment water dryer. Or as requirement
Length of U type cooling tank	7.5M	7.5M	10M	15M
Accumulate wheel parameter(11+10 grooves)	250	300	400	500
Capstan power	5HP	7.5HP	7.5HP	15HP
pay off type	How may shafts, active with moter and passive without moter just as request
Take up Type	As request

C. Cantilever single twisting machine

Equipment model	XJ-630	XJ-800	XJ-1000	XJ1250
Usage	Power cable, computer cable, building cable, data/high frequency cable muiti group twisting
Wire specification	0.6-3.0mm	0.6-5.0mm	1.0-8mm	3-10mm
Twisted OD	15mm	20mm	25mm	30mm
pitch range	Set pitch on touch screen:20-250mm. PLC control, pitch is stable when it is accelerate and decelerate
Rotate speed	MAX900RPM	MAX800RPM	MAX600RPM	MAX400RPM
Power(Motor+differential mechanism)	15HP	20HP	25HP	40HP
Taping type	Single-head gorizontal type high speed centering taping device+ double head longitudinal taping device
Taping tension	Adopt Magnetic Clutch+PLC automatic caculation. Taping tension keep constant from start to the end, need not adjustment.
Take up	Movable shaft type take up, No damage during the traversing process, traversing space and distance can be set freely according to the wire specification

D. 120-150mm jacket sheath extruder (bigger machine can be made also)

Equipemnt model	XJ120	XJ150
Pay off type	big shaft	big shaft
Bobbin size	1600-2000	2500-3150
Screw diameter	120	150
L/D of screw	26:1	26:1
Extrusion capacity	360kg/h	600kg/h
Power	100HP	150HP
Wire specification	10-50mm	60-120mm
cooling tank	single layer u type	Single layer U-type
Capstan power	15HP	20HP
Highest wire speed	180m/min	100m/min
Take up type	Big shaft	Big shaft

NO.2 Lan Cable CAT5, CAT5E, CAT6, CAT6A, CAT7 Production Process(50+35 core wire extruder -Core wire pair twisting-Total twisting machine-Jacket sheath extruder machine-Coiling machine) as below:

A. 50+35 core wire extruder 

50+35 core wire extruder	Extruder material: PVC/PE/SRPVC
	Wire specification:AWG30-AWG24,0.8-2.8
	The highest wire speed:1000m/min Semi-auto take up(depends on wire dia);
	Use for high-speed insulation extrusion for PVC/PE/secondary colour wire and Lan cable(CAT5, CAT5E, CAT6, CAT6A, CAT7) insulation extruder
	Operating Direction:left or right is allowed (For example:if the take up direction is right, it will call"right hand machine" when face electric box.);
	Dosage of air-pressure:18m³/Hr
	Screw parameter: L/D ratio:26:1, compression ratio: 2.7-3.2, Screw material:38CrMoAIA, Vacuum heating treatment, Surface Grinding Polishing chromium plating
	Pay off type: as request
	Take up type: as request
	Centre-height:1000mm;
	ø50mm extruder host+35mm stripping extruder
	Voltage:Three-phase 410V-450 50HZ or as request

B.Core wire pair twisting 

Type A pair twisting machine: XJ-500B double twisting machine with active pay off for CAT5/CAT5E cable

Equipment models	XJ-500B double twisting machine
Twisting usage	it apply for CAT5/CAT5E core wire pair twisting
The max.size of wire-receiving bobbin (outer diameter×total length)	φ500×314
Max core wire diameter	Φ0.5-1.2mm
Lay pitch(mm)	5.8~ 54.53( can adjustable by customer's need);
Direction of intertwist:	"S"for left,"Z"for right
Rotation speed of intertwist bow(r/min)	2500RPM(5000 twist)
Material of intertwist bow:	spring steel belt
Motor	4KW, frequency-envarying speed control
Wire-receiving stretch force structure	Magnetic power clutch
The up-and-down structure of wire-receiving wheel:	manual or electricial-hydraulic type
Electrical control type	PLC
Electrical control operation interface	standard electric accessories
achine outside shape size(mm)	2560×1350×1400
Net weight of machine(kg)	2000
Main bearing	Nsk
Pay off:	Active pay off with motors, double shafts without back-twist

 
Type B pair twisting machine: XJ-500C triple twisting machine for CAT5/CAT5E/cat6 cable

Equipment model	Triple twisting machine XJ-500C
Usage	Lan cable cat5, cat5e, cat6
Rotation speed	Max2000 RPM (6000 twist)
Wire specification diameter	0.8-1.7mm
Finished OD	1.5-3.5mm
Twisting pitch	5-50mm, adjustable
Pitch tolerance	+-2%
Pitch setting	Servo electronic pitch, direct set on the touch screen
Backtwisting rate	0-100%
Twisting direction	S/Z
Tension range	0.6-3KG
Tnesion display	Digital tension displayer
Pay off & take up tension	Stable active rail tension
Pay off & take up bobbin diameter	500mm
Twist bow motor	10HP motor with frequency converter
Take up motor	1/2HP gear motor driving with frenquency converter
Triple pitches design, 1.5 times speed than traditional double twisting machine when it is with 33% back twisting rate
Servo electronic pitch, touch screen setting, PLC controller, accuracy within +-2%
Active take up, tension stable from empty to full reel

 
Type C pair twisting machine: XJ-500D active back twist pay off+XJ-500B double twisting machine

Equipment Model	XJ-500D active back twist pay off	Equipment Model	XJ-500B double twisting machine
Max rotate speed	1000RPM	Wire diameter	3.1mm
Wire diameter	0.4-1.5mm	Pitch range	6-54.7mm as request
Pay off bobbin diameter	500mm	Max rotate speed	2500RPM/MAX
Tension range	1-20N	Max wire speed	120M/min
Pay off speed	0-120M/min	Pay off tension	Controlled by tension slider rod feedback
Back tiwst rate	0-50%	Take up tension	Magnetic powder cluth, bobbin diameter auto tracking
Back tiwst driving motor	4KW	Lift bobbin	automatic lift by pay-off motor and take up hydraulic pressure
Pay off motor	0.75KW	Bobbin diameter	500mm
Lift bobbin motor	0.75KW	Main bearing	Janpan NSK
Usage: Apply for Lan cable specially, such as CAT5/CAT5E/CAT6/CAT6A/CAT7 and so on data cable back twist and pair twisting
Feature: Back twist before pair twisting and reduce wire damaged during twisting process, XJ-500D active back twist pay off and XJ-500B double shafts pair twisting machine are linkage working.

C.Total twisting machine: XJ-630-1250mm Cantilever type single twisting machine

Equipment model	XJ-630	XJ-800	XJ-1000	XJ1250
Usage	Power cable, computer cable, building cable, data/high frequency cable/Lan cable cat5, cat6, cat7 muiti group twisting
Wire specification	0.6-3.0mm	0.6-5.0mm	1.0-8mm	3-10mm
Twisted OD	15mm	20mm	25mm	30mm
pitch range	Set pitch on touch screen:20-250mm. PLC control, pitch is stable when it is accelerate and decelerate
Rotate speed	MAX900RPM	MAX800RPM	MAX600RPM	MAX400RPM
Power(Motor+differential mechanism)	15HP	20HP	25HP	40HP
Taping type	Single-head gorizontal type high speed centering taping device+ double head longitudinal taping device
Taping tension	Adopt Magnetic Clutch+PLC automatic caculation. Taping tension keep constant from start to the end, need not adjustment.
Take up	Movable shaft type take up, No damage during the traversing process, traversing space and distance can be set freely according to the wire specification

U-UTP do not need taping, but U-FTP/F-UTP/S-STP/F-FTP need taping and the taping machine as below:

Model	4 longitudinal taping machine for each pair taping	Model	1 longitudinal taping machine for total/fully taping
Power	Active power taping,1/2 gear motor+converter, stable tension	Taping tension	Magnetic powder clutch control tensiono
Longitudinal aluminum foil tape	Full power put aluminum foil, tension can be adjusted	Suitable material	Aluminum foil tape etc

D. Jacket sheath extruder machine:XJ-70-90mm jacket sheath extruder machine

quipment model	XJ-70	XJ-80	XJ-90
Usage:	Power Wire/ computer wire/ building wire/data wire/ high frequency wire insulation/ Lan cable jacket sheath extrusion
Wire specification	1.5-12mm	2-20mm	3-25mm
Extrusion material	PVC/SRPVC/LHNF/PE/PP/PU etc
Screw parameter	L/D ratio:26:1, compression ratio: 2.7-3.2, Screw material:38CrMoAIA, Vacuum heating treatment, Surface Grinding Polishing chromium plating
Temperature control segments (body+head)	5+3	5+3	6+3
Power	40HP	50HP	60HP
The highest output	140KG/H	180KG/H	240KG/H
The highest wire speed	400M/min	300M/min	250M/min
Movable water tank	Extension type movable tank, movable lenth is 300mm, over length 1.5m with single segment water dryer. Or as requirement
Length of U type cooling tank	7.5M	7.5M	10M
Accumulate wheel parameter(11+10 grooves)	250	300	400
Capstan power	5HP	7.5HP	7.5HP
pay off type	In order to do not stop machine and change the bobbin, it can use 2 shafts active pay off with motor, and equip the accumulator to use
Printer machine	Computer-controued inkjet machine
Take up Type	As request

E. Coiling machine
 

1. Linkage with jacket sheath extruder machine

2. Lan cable coiling length normally is 1000 feet (305 meter)

3. Coiling with special shape "8"

 
F. Reference pictures:




More cable production line such as data/high frequecy cable USB3.0/3.1, HDMI, DVI, SATA etc, please kindly contact the below information:

Dongguan NewTopp Electric Machinery Co. Ltd 
Sales engineer: Mr.David hou Mob/: 0086 18822965628
 
 
Web Site:  http://dgnewtopp.en.made-in-china.com/    http://dgnewtopp.en.made-in-china.com
Add: No.286 Huaide Road, Humen town, Dongguan City, Guangdong provinc


We are looking forward to hearing from you, dear friend!