PVC Extrusion Line for LAN Cable/Power Cable

Product Details
Customization: Available
Driven Type: Electric
Condition: New

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  • PVC Extrusion Line for LAN Cable/Power Cable
  • PVC Extrusion Line for LAN Cable/Power Cable
  • PVC Extrusion Line for LAN Cable/Power Cable
  • PVC Extrusion Line for LAN Cable/Power Cable
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Basic Info.

Model NO.
XJ-50/60/70/80MM
Certification
CCC, PSE, FDA, RoHS, ISO, CE
Warranty
12 Months
Screw
Single-Screw
Wire Specification
2-20mm
Extrusion Material
PVC/PE
Power
50HP
Highest Output
180kg/H
Highest Wire Speed
300m/Min
Capstan Power
7.5HP
Pay off Type
as Requirement
Take up Type
as Requirement
Temperature Control
5+3 Segments (Body+ Head)
Usage
Power Wire/Computer Wire etc Insulation Extrusion
Precision
High Precision
Demoulding
Automatic
Function
High Temperature Resistance
Automatic Grade
Automatic
Customized
Customized
Transport Package
Wooden Box/Pallet
Specification
cable machine
Trademark
Newtopp
Origin
Chinese Mainland
HS Code
8479400000
Production Capacity
60 Sets/Month

Product Description

PVC Extrusion Line for LAN Cable/Power Cable

Special configuration list :Lan Cable CAT5,  5E,  6,  6A,  7,7A,8 as below:


A. 50+35 core wire extruder 
50+35 core wire extruder Extruder material: PVC/PE/SRPVC
Wire specification:AWG30-AWG24,0.8-2.8
The highest wire speed:1000m/min Semi-auto take up(depends on wire dia);
Use for high-speed insulation extrusion for PVC/PE/secondary colour wire and Lan cable(CAT5, CAT5E, CAT6, CAT6A, CAT7) insulation extruder
Operating Direction:left or right is allowed (For example:if the take up direction is right, it will call"right hand machine" when face electric box.);
Dosage of air-pressure:18m³/Hr
Screw parameter: L/D ratio:26:1, compression ratio: 2.7-3.2, Screw material:38CrMoAIA, Vacuum heating treatment, Surface Grinding Polishing chromium plating
Pay off type: as request
Take up type: as request
Centre-height:1000mm;
ø50mm extruder host+35mm stripping extruder
Voltage:Three-phase 410V-450 50HZ or as request


B.Core wire pair twisting 

Type A pair twisting machine: XJ-500B double twisting machine 
Equipment models XJ-500B double twisting machine
Twisting usage it apply for CAT5/CAT5E core wire pair twisting
The max.size of wire-receiving bobbin (outer diameter×total length) φ500×314
Max core wire diameter  Φ0.5-1.2mm
Lay pitch(mm) 5.8~ 54.53( can adjustable by customer's need);
Direction of intertwist: "S"for left,"Z"for right
Rotation speed of intertwist bow(r/min) 2500RPM(5000 twist)
Material of intertwist bow: spring steel belt
Motor 4KW, frequency-envarying speed control
Wire-receiving stretch force structure Magnetic power clutch
The up-and-down structure of wire-receiving wheel: manual or electricial-hydraulic type
Electrical control type PLC
Electrical control operation interface standard electric accessories
achine outside shape size(mm) 2560×1350×1400
Net weight of machine(kg) 2000
Main bearing Nsk
Pay off: Active pay off with motors, double shafts without back-twist
 
Type B pair twisting machine: XJ-500C triple twisting machine 
Equipment model Triple twisting machine XJ-500C
Usage Lan cable cat5, cat5e, cat6
Rotation speed Max2000 RPM (6000 twist)
Wire specification diameter 0.8-1.7mm
Finished OD 1.5-3.5mm
Twisting pitch 5-50mm, adjustable
Pitch tolerance +-2%
Pitch setting Servo electronic pitch, direct set on the touch screen
Backtwisting rate 0-100%
Twisting direction S/Z
Tension range 0.6-3KG
Tnesion display Digital tension displayer
Pay off & take up tension Stable active rail tension
Pay off & take up bobbin diameter 500mm
Twist bow motor 10HP motor with frequency converter
Take up motor 1/2HP gear motor driving with frenquency converter
Triple pitches design, 1.5 times speed than traditional double twisting machine when it is with 33% back twisting rate
Servo electronic pitch, touch screen setting, PLC controller, accuracy within +-2%
Active take up, tension stable from empty to full reel
 
Type C pair twisting machine: XJ-500D active back twist pay off+XJ-500B double twisting machine
Equipment Model XJ-500D active back twist pay off Equipment Model XJ-500B double twisting machine
Max rotate speed 1000RPM Wire diameter 3.1mm
Wire diameter 0.4-1.5mm Pitch range 6-54.7mm as request
Pay off bobbin diameter 500mm Max rotate speed 2500RPM/MAX
Tension range 1-20N Max wire speed 120M/min
Pay off speed 0-120M/min Pay off tension Controlled by tension slider rod feedback
Back tiwst rate 0-50% Take up tension Magnetic powder cluth, bobbin diameter auto tracking
Back tiwst driving motor 4KW Lift bobbin automatic lift by pay-off motor and take up hydraulic pressure
Pay off motor 0.75KW Bobbin diameter 500mm
Lift bobbin motor 0.75KW Main bearing Janpan NSK
Usage: Apply for Lan cable specially, such as CAT5/CAT5E/CAT6/CAT6A/CAT7 and so on data cable back twist and pair twisting
Feature: Back twist before pair twisting and reduce wire damaged during twisting process, XJ-500D active back twist pay off and XJ-500B double shafts pair twisting machine are linkage working.

C.Cabling machine: XJ-630-1250mm Cantilever type single twisting machine
Equipment model XJ-630 XJ-800 XJ-1000 XJ1250
Usage Power cable, computer cable, building cable, data/high frequency cable/Lan cable cat5, cat6, cat7 muiti group twisting
Wire specification 0.6-3.0mm 0.6-5.0mm 1.0-8mm 3-10mm
Twisted OD 15mm 20mm 25mm 30mm
pitch range Set pitch on touch screen:20-250mm. PLC control, pitch is stable when it is accelerate and decelerate
Rotate speed MAX900RPM MAX800RPM MAX600RPM MAX400RPM
Power(Motor+differential mechanism) 15HP 20HP 25HP 40HP
Taping type Single-head gorizontal type high speed centering taping device+ double head longitudinal taping device
Taping tension Adopt Magnetic Clutch+PLC automatic caculation. Taping tension keep constant from start to the end, need not adjustment.
Take up Movable shaft type take up, No damage during the traversing process, traversing space and distance can be set freely according to the wire specification

U-UTP do not need taping, but U-FTP/F-UTP/S-STP/F-FTP need taping and the taping machine as below:
Model 4 longitudinal taping machine for each pair taping Model 1 longitudinal taping machine for total/fully taping  
Power Active power taping,1/2 gear motor+converter, stable tension  Taping tension Magnetic powder clutch control tensiono
Longitudinal aluminum foil tape Full power put aluminum foil, tension can be adjusted Suitable material Aluminum foil tape etc

D. Jacket  extrusion machine:XJ-70-90mm jacket sheath extruder machine
quipment model XJ-70 XJ-80 XJ-90
Usage: Power Wire/ computer wire/ building wire/data wire/ high frequency wire insulation/ Lan cable jacket sheath extrusion
Wire specification 1.5-12mm 2-20mm 3-25mm
Extrusion material PVC/SRPVC/LHNF/PE/PP/PU etc
Screw parameter L/D ratio:26:1, compression ratio: 2.7-3.2, Screw material:38CrMoAIA, Vacuum heating treatment, Surface Grinding Polishing chromium plating
Temperature control segments (body+head) 5+3 5+3 6+3
Power 40HP 50HP 60HP
The highest output 140KG/H 180KG/H 240KG/H
The highest wire speed 400M/min 300M/min 250M/min
Movable water tank Extension type movable tank, movable lenth is 300mm, over length 1.5m with single segment water dryer. Or as requirement
Length of U type cooling tank 7.5M 7.5M 10M
Accumulate wheel parameter(11+10 grooves) 250 300 400
Capstan power 5HP 7.5HP 7.5HP
pay off type In order to do not stop machine and change the bobbin, it can use 2 shafts active pay off with motor, and equip the accumulator to use
Printer machine Computer-controued inkjet machine
Take up Type As request

E. Coiling machine
 
1. Linkage with jacket sheath extruder machine
2. Lan cable coiling length normally is 1000 feet (305 meter)
3. Coiling with special shape "8"
 

More cable production line such as data/high frequecy cable USB3.0/3.1, HDMI, DVI, SATA etc, please kindly contact the below information:
Dongguan NewTopp Electric Machinery Co. Ltd
 
 
Website:  http://dgnewtopp.en.made-in-china.com/   
Add: No.286 Huaide Road, Humen town, Dongguan City, Guangdong province
We are looking forward to hearing from you, dear friend!

 

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