Special configuration list :Lan Cable CAT5, 5E, 6, 6A, 7,7A,8 as below:
A. 50+35 core wire extruder
50+35 core wire extruder |
Extruder material: PVC/PE/SRPVC |
Wire specification:AWG30-AWG24,0.8-2.8 |
The highest wire speed:1000m/min Semi-auto take up(depends on wire dia); |
Use for high-speed insulation extrusion for PVC/PE/secondary colour wire and Lan cable(CAT5, CAT5E, CAT6, CAT6A, CAT7) insulation extruder |
Operating Direction:left or right is allowed (For example:if the take up direction is right, it will call"right hand machine" when face electric box.); |
Dosage of air-pressure:18m³/Hr |
Screw parameter: L/D ratio:26:1, compression ratio: 2.7-3.2, Screw material:38CrMoAIA, Vacuum heating treatment, Surface Grinding Polishing chromium plating |
Pay off type: as request |
Take up type: as request |
Centre-height:1000mm; |
ø50mm extruder host+35mm stripping extruder |
Voltage:Three-phase 410V-450 50HZ or as request |
B.Core wire pair twisting
Type A pair twisting machine: XJ-500B double twisting machine
Equipment models |
XJ-500B double twisting machine |
Twisting usage |
it apply for CAT5/CAT5E core wire pair twisting |
The max.size of wire-receiving bobbin (outer diameter×total length) |
φ500×314 |
Max core wire diameter |
Φ0.5-1.2mm |
Lay pitch(mm) |
5.8~ 54.53( can adjustable by customer's need); |
Direction of intertwist: |
"S"for left,"Z"for right |
Rotation speed of intertwist bow(r/min) |
2500RPM(5000 twist) |
Material of intertwist bow: |
spring steel belt |
Motor |
4KW, frequency-envarying speed control |
Wire-receiving stretch force structure |
Magnetic power clutch |
The up-and-down structure of wire-receiving wheel: |
manual or electricial-hydraulic type |
Electrical control type |
PLC |
Electrical control operation interface |
standard electric accessories |
achine outside shape size(mm) |
2560×1350×1400 |
Net weight of machine(kg) |
2000 |
Main bearing |
Nsk |
Pay off: |
Active pay off with motors, double shafts without back-twist |
Type B pair twisting machine: XJ-500C triple twisting machine
Equipment model |
Triple twisting machine XJ-500C |
Usage |
Lan cable cat5, cat5e, cat6 |
Rotation speed |
Max2000 RPM (6000 twist) |
Wire specification diameter |
0.8-1.7mm |
Finished OD |
1.5-3.5mm |
Twisting pitch |
5-50mm, adjustable |
Pitch tolerance |
+-2% |
Pitch setting |
Servo electronic pitch, direct set on the touch screen |
Backtwisting rate |
0-100% |
Twisting direction |
S/Z |
Tension range |
0.6-3KG |
Tnesion display |
Digital tension displayer |
Pay off & take up tension |
Stable active rail tension |
Pay off & take up bobbin diameter |
500mm |
Twist bow motor |
10HP motor with frequency converter |
Take up motor |
1/2HP gear motor driving with frenquency converter |
Triple pitches design, 1.5 times speed than traditional double twisting machine when it is with 33% back twisting rate |
Servo electronic pitch, touch screen setting, PLC controller, accuracy within +-2% |
Active take up, tension stable from empty to full reel |
Type C pair twisting machine: XJ-500D active back twist pay off+XJ-500B double twisting machine
Equipment Model |
XJ-500D active back twist pay off |
Equipment Model |
XJ-500B double twisting machine |
Max rotate speed |
1000RPM |
Wire diameter |
3.1mm |
Wire diameter |
0.4-1.5mm |
Pitch range |
6-54.7mm as request |
Pay off bobbin diameter |
500mm |
Max rotate speed |
2500RPM/MAX |
Tension range |
1-20N |
Max wire speed |
120M/min |
Pay off speed |
0-120M/min |
Pay off tension |
Controlled by tension slider rod feedback |
Back tiwst rate |
0-50% |
Take up tension |
Magnetic powder cluth, bobbin diameter auto tracking |
Back tiwst driving motor |
4KW |
Lift bobbin |
automatic lift by pay-off motor and take up hydraulic pressure |
Pay off motor |
0.75KW |
Bobbin diameter |
500mm |
Lift bobbin motor |
0.75KW |
Main bearing |
Janpan NSK |
Usage: Apply for Lan cable specially, such as CAT5/CAT5E/CAT6/CAT6A/CAT7 and so on data cable back twist and pair twisting |
Feature: Back twist before pair twisting and reduce wire damaged during twisting process, XJ-500D active back twist pay off and XJ-500B double shafts pair twisting machine are linkage working. |
C.Cabling machine: XJ-630-1250mm Cantilever type single twisting machine
Equipment model |
XJ-630 |
XJ-800 |
XJ-1000 |
XJ1250 |
Usage |
Power cable, computer cable, building cable, data/high frequency cable/Lan cable cat5, cat6, cat7 muiti group twisting |
Wire specification |
0.6-3.0mm |
0.6-5.0mm |
1.0-8mm |
3-10mm |
Twisted OD |
15mm |
20mm |
25mm |
30mm |
pitch range |
Set pitch on touch screen:20-250mm. PLC control, pitch is stable when it is accelerate and decelerate |
Rotate speed |
MAX900RPM |
MAX800RPM |
MAX600RPM |
MAX400RPM |
Power(Motor+differential mechanism) |
15HP |
20HP |
25HP |
40HP |
Taping type |
Single-head gorizontal type high speed centering taping device+ double head longitudinal taping device |
Taping tension |
Adopt Magnetic Clutch+PLC automatic caculation. Taping tension keep constant from start to the end, need not adjustment. |
Take up |
Movable shaft type take up, No damage during the traversing process, traversing space and distance can be set freely according to the wire specification |
U-UTP do not need taping, but U-FTP/F-UTP/S-STP/F-FTP need taping and the taping machine as below:
Model |
4 longitudinal taping machine for each pair taping |
Model |
1 longitudinal taping machine for total/fully taping |
Power |
Active power taping,1/2 gear motor+converter, stable tension |
Taping tension |
Magnetic powder clutch control tensiono |
Longitudinal aluminum foil tape |
Full power put aluminum foil, tension can be adjusted |
Suitable material |
Aluminum foil tape etc |
D. Jacket extrusion machine:XJ-70-90mm jacket sheath extruder machine
quipment model |
XJ-70 |
XJ-80 |
XJ-90 |
Usage: |
Power Wire/ computer wire/ building wire/data wire/ high frequency wire insulation/ Lan cable jacket sheath extrusion |
Wire specification |
1.5-12mm |
2-20mm |
3-25mm |
Extrusion material |
PVC/SRPVC/LHNF/PE/PP/PU etc |
Screw parameter |
L/D ratio:26:1, compression ratio: 2.7-3.2, Screw material:38CrMoAIA, Vacuum heating treatment, Surface Grinding Polishing chromium plating |
Temperature control segments (body+head) |
5+3 |
5+3 |
6+3 |
Power |
40HP |
50HP |
60HP |
The highest output |
140KG/H |
180KG/H |
240KG/H |
The highest wire speed |
400M/min |
300M/min |
250M/min |
Movable water tank |
Extension type movable tank, movable lenth is 300mm, over length 1.5m with single segment water dryer. Or as requirement |
Length of U type cooling tank |
7.5M |
7.5M |
10M |
Accumulate wheel parameter(11+10 grooves) |
250 |
300 |
400 |
Capstan power |
5HP |
7.5HP |
7.5HP |
pay off type |
In order to do not stop machine and change the bobbin, it can use 2 shafts active pay off with motor, and equip the accumulator to use |
Printer machine |
Computer-controued inkjet machine |
Take up Type |
As request |
E. Coiling machine
1. Linkage with jacket sheath extruder machine |
2. Lan cable coiling length normally is 1000 feet (305 meter) |
3. Coiling with special shape "8" |
More cable production line such as data/high frequecy cable USB3.0/3.1, HDMI, DVI, SATA etc, please kindly contact the below information:
Dongguan NewTopp Electric Machinery Co. Ltd
Website: http://dgnewtopp.en.made-in-china.com/
Add: No.286 Huaide Road, Humen town, Dongguan City, Guangdong province
We are looking forward to hearing from you, dear friend!